Toyota Motor Corp yesterday said it would recall 57,000 vehicles globally to replace potentially deadly air bags made by Takata Corp, as a safety crisis around the Japanese auto parts maker looks far from being contained.
Toyota’s action follows a recall by rival Honda Motor Co for the same problem two weeks ago after revelations of a fifth death, in Malaysia, linked to Takata’s air bag inflator.
More than 16 million vehicles have been recalled worldwide since 2008 over Takata’s air bag inflators, which can explode and spray metal fragments into the car.
Toyota is recalling some Vitz subcompacts, called Yaris in some markets, and RAV4 crossover models made between December 2002 and March 2004. About 40,000 are in Japan, 6,000 in Europe and the rest in other markets outside North America. Toyota said it was not aware of any injury or death related to the recall.
Separately, Toyota’s small-car subsidiary, Daihatsu Motor Co, also issued a recall in Japan of 27,571 Mira minivehicles produced between December 2002 and May 2003 for the same reason — its first recall involving Takata inflators.
About 2.6 million vehicles have been recalled in Japan so far for Takata’s air bag inflators, a Japanese Ministry of Land, Infrastructure, Transport and Tourism official said.
Takata-related recalls are almost certain to balloon after US safety regulators on Wednesday ordered the company to expand a regional recall of driver-side air bags to cover the entire US, not just hot and humid areas where the air bag inflators are thought to become more volatile.
Takata has so far resisted expanding the recall, saying that could divert replacement parts away from the high-humidity regions that need them most.
The US National Highway Traffic Safety Administration (NHTSA) has given Takata until Tuesday to issue a nationwide recall, and could fine it up to US$7,000 per vehicle if it does not comply. It remains unclear how many more vehicles that would add, but it could be in the millions, affecting five automakers: Ford Motor Co, Honda, Chrysler Group LLC, Mazda Motor Corp and BMW AG.
A US-wide recall of driver-side air bags could cost an estimated ¥70 billion (US$600 million), Nomura Credit Research analyst Shintaro Niimura wrote in a report on Wednesday.
“Takata could need nearly ¥200 billion of reserves in the event of a US nationwide recall [including passenger-side air bags], and the company’s cash-on-hand would be tightly squeezed,” he wrote, adding that Takata had just ¥8.33 billion of cash and deposits.
“If the company makes any missteps, we cannot say that there is ‘zero’ chance of the company dying a sudden death — that is, being hit with excessive debt or facing a cash-insolvency bankruptcy,” Niimura added.
NHTSA’s action and the latest recalls come on the heels of an announcement by the ministry on Wednesday that it received a report of an “unusual deployment” of a Takata air bag as it was being removed from a scrapped car on Nov. 6.
The inflator was manufactured in January 2003 at Takata’s Monclova, Mexico, factory, and had not been subject to recalls, at least in Japan, raising the prospect of an expanded recall, the ministry said.
A Toyota spokesman said the scrapped car was a 2003 Will Cypha, a Japan-only compact model that is no longer in production. Toyota said it was investigating the issue as part of its wider probe into Takata’s air bag inflators.
“We will take prompt and appropriate action if we find there is a need for a recall as a result of the investigation,” Toyota said.
Takata shares dropped as much as 7.9 percent in Tokyo yesterday, closing down 4.8 percent. Toyota shares eased 0.5 percent and Daihatsu shares slipped 1.2 percent, roughly in line with the broader market.
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